Teflon® FEP 9495

About
DuPont™ Teflon ® FEP 9495 is a melt-processible fluoroplastic resin available in pellet form. It is a copolymer of tetrafluoroethylene and hexafluoropropylene, without additives, that meets the requirements of ASTM D 2116 type II. With a relatively high melt flow rate and excellent electrical properties, Teflon ® FEP 9495 has been specifically designed for high-speed extrusion of thin coatings on small-gauge wires for twisted-pair constructions. Table 1 shows the typical property data for Teflon ® FEP 9495. As shown in Table 1, this resin provides the electrical and mechanical properties needed for low voltage applications. In addition, Teflon ® FEP 9495 has a higher melt flow rate than most other fluoroplastic resins. This permits higher extrusion speeds and easier processing, making Teflon ® FEP 9495 a cost-effective alternative for producing thin-wall extrusions. Teflon ® FEP 9495 is designed and made to have improved adhesion to copper wire under specific wireline process conditions, low dissipation factor at high frequencies, and to have significant plate-out resistance in melt extrusion. It is suitable as a solid insulator, and as a foamed insulator when used with an appropriate nucleant in a nitrogen gas injection process. Teflon ® FEP 9495 is used when traditional extrusion and molding processes are required for producing products with the superior properties of a fluoroplastic resin. Compared to other thermoplastics, the high melt strength and thermal stability of Teflon ® FEP 9495 can be used to improve processing rates. Compared with other fluoroplastics, creep resistance at high service temperatures provides a superior balance and level of end-use properties. Teflon ® FEP 9495 combines the processing ease of conventional thermoplastics with many properties similar to those of polytetrafluoroethylene. Properly processed products made from neat Teflon ® FEP 9495 resin provide the superior properties characteristic of fluoroplastic resins: chemical inertness, exceptional dielectric properties, heat resistance, toughness and flexibility, low coefficient of friction, non-stick characteristics, negligible moisture absorption, low flammability, performance at temperature extremes, and excellent weather resistance. In a flame situation, products of Teflon ® FEP 9495 resist ignition and do not promote flame spread. When ignited by flame from other sources, their contribution of heat is very small and added at a slow rate with very little smoke.&&

Product Description
SupplierChemours
GenericFEP
Material StatusCommercial: Active
FeaturesWeather resistance is good,No viscosity,Good flexibility,Good Electrical Properties,Low coefficient of friction,High Heat Resistance,Solvent resistance,Low moisture absorption,V-0
AvailabilitysNorth America,Latin America,Asia Pacific,Europe

Technical Data
PHYSICALNominal valueUnitTest method
Density2.15g/cm³ASTM D792
Density2.15g/cm³ISO 12086
Melt Flow Rate30g/10 minASTM D2116
372℃,5.0kg30g/10minISO 12086
Water absorption rate
24hr< 0.010%ASTM D570

MECHANICALNominal valueUnitTest method
Shore hardness
Shaw’s D55 ISO 868
Shaw’s D55 ASTM D2240
tensile strength
Yield, 23 ℃20.0MPaISO 12086
23℃20.0MPaASTM D638
Tensile strain
Fracture, 23 ℃300%ASTM D638
Fracture, 23 ℃300%ISO 12086
Bending modulus
23℃520MPaASTM D790
23℃520MPaISO 178

THERMALNominal valueUnitTest method
Melting peak temperature255ASTM D4591

Electrical performanceNominal valueUnitTest method
Dielectric strength
0.25 mm80kV/mmASTM D149
0.25 mm80kV/mmIEC 243
Dielectric constant IEC 60250
1.00 GHz2.03 ASTM D2520
1 MHz2.03 ASTM D150
1 MHz2.03 IEC 60250
1.00 GHz2.03 IEC 60250
Dissipation factor IEC 60250
1 GHz4.0E-4 ASTM D2520
1 MHz6.0E-4 ASTM D150
1 MHz6.0E-4 IEC 60250
1 GHz4.0E-4 IEC 60250

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant levelV-0 UL 94
Extreme oxygen index> 95%ASTM D2863
Extreme oxygen index> 95%ISO 4589-2

Supplementary informationNominal valueUnitTest method
Critical Shear Rate200sec^-1Internal Method
MIT flexural strength (200.0 µ m)7.0E+3CyclesASTM D2176

Notes
1. Typical properties: these are not to be construed as specifications.
2. 8 mil film
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