LEXAN™ 103R resin

About
UL rated HB as of 10/97. 200 series recommended when V-2 rating required. Nonhalogenated. 7.0 MFR, for thicker sections without sinks. UV Stabilized for outdoor and lighting. Internal mold release.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesWeather resistance is good,Excellent Processability,High Viscosity,Halogen free,HB
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
IMPACTNominal valueUnitTest method
Impact strength of cantilever beam notch
23℃910J/mASTM D256
Notched impact strength of cantilever beam
23℃3200J/mASTM D4812
Drop hammer impact
23℃169JASTM D3029
Tensile impact strength546kJ/m²ASTM D1822

optical performanceNominal valueUnitTest method
Refractive index1.586ASTM D542
Transmittance
2540 µm88.0%ASTM D1003
Haze
2540 µm1.0%ASTM D1003

Electrical performanceNominal valueUnitTest method
Volume resistivity> 1.0E+17ohms·cmASTM D257
Dielectric strength
3.2 mm in air15kV/mmASTM D149
Dielectric constantASTM D150
50 Hz3.17ASTM D150
60 Hz3.17ASTM D150
1 MHz2.96ASTM D150
Dissipation factorASTM D150
50 Hz9.0E-4ASTM D150
60 Hz9.0E-4ASTM D150
1 MHz0.010ASTM D150
Compared to the leakage tracing indexPLC 2UL 746
High Arc Burning Index (HAI)PLC 1UL 746
High voltage arc marking rate
HVTRPLC 2UL 746
Hot wire ignition
HWIPLC 4UL 746

THERMALNominal valueUnitTest method
Hot deformation temperatureASTM D648
0.45 MPa, unannealed, 6.4 mm138
1.8 MPa, unannealed, 6.4 mm132
Vicat Softening Temp154ASTM D1525 6
Linear coefficient of thermal expansion
MD:-40~95℃6.8E-51/℃ASTM E831
specific heat1260J/kg/℃ASTM C351
Thermal conductivity coefficient0.19W/m/KASTM C177
Relative temperature index130UL 746
Electrical performance130UL 746
Impact mechanical performance130UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
0.762 mmHBUL 94

PHYSICALNominal valueUnitTest method
DensityASTM D792
1.20g/cm³
1.19g/cm³
Specific volume0.835cm³/gASTM D792
Melt Flow Rate
300℃,1.20kg7.0g/10minASTM D1238
Shrinkage rate
MD:3.2 mm0.50 to 0.70%Internal Method
Water absorption rate
Equilibrium, 23 ℃0.35%
Equilibrium, 100 ℃0.58%
24hr0.15%
Weathering resistancef1UL 746C

MECHANICALNominal valueUnitTest method
tensile strengthASTM D638
yield62.1MPa
fracture65.5MPa
Tensile strainASTM D638
yield7.0%
fracture110%
Bending modulus
50 mm span2340MPaASTM D790
bending strength
Yield, 50 mm span93.1MPaASTM D790
Taber abraser
1000 cycles, 1000 g, CS-17 wheels10.0mgASTM D1044
Rockwell hardnessASTM D785
M-level70ASTM D785
R-level118ASTM D785

Process Conditions
injectionNominal valueUnitTest method
Drying temperature121°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature288 to 310°C
Barrel middle temperature299 to 321°C
Barrel front temperature310 to 332°C
Nozzle temperature304 to 327°C
Processing (melt) temperature310 to 332°C
Mold temperature82.2 to 116°C
Back pressure0.345 to 0.689MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. Type I, 2.0 in/min
3. 0.051 in/min
4. Type S
5. Rate B (120°C/h), Loading 2 (50 N)
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