LEXAN™ EXL1414 resin

About
LEXAN EXL1414 polycarbonate (PC) siloxane copolymer resin is a medium flow opaque injection molding (IM) grade. This resin offers extreme low temperature (-40 C) ductility in combination with excellent processability and release with opportunities for shorter IM cycle times compared to standard PC. LEXAN EXL1414 resin is a product available in wide range of opaque colors and may be an excellent candidate for a wide variety of applications.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesExcellent Processability,Ductility,Quick molding cycle,Good stripping performance,Moderate liquidity,Copolymer,HB
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.18g/cm³ASTM D792
Density1.19g/cm³ISO 1183
Melt Flow Rate
300℃,1.20kg10g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg9.00cm³/10minISO 1133
Shrinkage rate
TD:3.2 mm0.40 to 0.80%Internal Method
MD:3.2 mm0.40 to 0.80%Internal Method
Water absorption rate
Saturation, 23 ℃0.35%ISO 62
Equilibrium, 23 ℃, 50% RH0.15%ISO 62

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength ISO 179/1eA
-30℃65kJ/m²ISO 179/1eA
23℃70kJ/m²ISO 179/1eA
Charpy Unnotch Impact strength ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ASTM D256
-30℃770J/mASTM D256
23℃870J/mASTM D256
Impact strength of cantilever beam notch ISO 180/1A
-30℃60kJ/m²ISO 180-1A
23℃70kJ/m²ISO 180-1A
Notched impact strength of cantilever beam ISO 180/1U
-30℃No Break ISO 180/1U
23℃No Break ISO 180/1U
Dart impact equipped with measuring instruments
23℃,Total Energy70.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 3.2 mm124ASTM D648
1.8 MPa, unannealed, 100 mm span128ISO 75-2/Ae
0.45 MPa, unannealed, 3.2 mm139ASTM D648
0.45 MPa, unannealed, 100 mm span140ISO 75-2/Be
Vicat Softening Temp145ASTM D1525 10
Vicat Softening Temp 
B50145ISO 306
B120146ISO 306/B120
Ball pressure test
125℃Pass IEC 60695-10-2
Linear coefficient of thermal expansion
TD:23~80℃7.2E-51/℃ISO 11359-2
TD:-40~40℃7.5E-51/℃ASTM E831
MD:23~80℃7.2E-51/℃ISO 11359-2
MD:-40~40℃7.0E-51/℃ASTM E831
Relative temperature index
Electrical performance130UL 746
Strength mechanical performance125UL 746
Impact mechanical performance120UL 746

Electrical performanceNominal valueUnitTest method
Surface resistivity> 1.0E+15ohmsASTM D257
Volume resistivity> 1.0E+15ohms·cmASTM D257
Dielectric strength
0.8 mm in oil16kV/mmASTM D149
Dielectric constant ASTM D150
100 Hz2.68 ASTM D150
1 MHz2.64 ASTM D150
Dissipation factor ASTM D150
100 Hz1.2E-3 ASTM D150
1 MHz9.3E-3 ASTM D150

FLAME CHARACTERISTICSNominal valueUnitTest method
0.40 mmHB UL 94
Glowing wire flammability index IEC 60695-2-12
0.80 mm850IEC 60695-2-12
1.0 mm960IEC 60695-2-12
Igniting temperature of the hot wire IEC 60695-2-13
1 mm875IEC 60695-2-13
3 mm875IEC 60695-2-13

MECHANICALNominal valueUnitTest method
Tensile modulus2020MPaASTM D638
Tensile modulus2150MPaISO 527-1-2
tensile strength
fracture50.3MPaASTM D638
fracture60.0MPaISO 527-2/50
yield57.0MPaISO 527-2/50
yield55.5MPaASTM D638
Tensile strain
fracture120%ISO 527-2/50
fracture98%ASTM D638
yield6.0%ISO 527-2/50
yield6.0%ASTM D638
Bending modulus2250MPaISO 178
50 mm span2230MPaASTM D790
bending strength85.0MPaISO 178
bending strength
Yield, 50 mm span92.4MPaASTM D790
Rockwell hardness ASTM D785
Level L89 ASTM D785
R-level121 ASTM D785

Process Conditions
injectionNominal valueUnitTest method
Drying temperature121°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature217 to 293°C
Barrel middle temperature282 to 304°C
Barrel front temperature293 to 316°C
Nozzle temperature288 to 310°C
Processing (melt) temperature293 to 316°C
Mold temperature71 to 93°C
Back pressure0.345 to 0.689MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 2.0 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. 120*10*4 mm
10. Rate A (50°C/h), Loading 2 (50 N)
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