LEXAN™ ML3999 resin

About
LEXAN ML3999 is a medium viscosity, 20% glass reinforced grade. It offers excellent flame retardancy and is especially designed for applications requiring high rigidity together with high heat.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesGood Rigidity,Flame Characteristics,High Heat Resistance,V-0
AvailabilitysEurope
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.35g/cm³ISO 1183
Melt Volume Rate
300℃,1.2 kg9.00cm³/10minISO 1133
Shrinkage rate
MD0.20 to 0.50%Internal Method
Water absorption rateISO 62
Saturation, 23 ℃0.29%
Equilibrium, 23 ℃, 50% RH0.12%

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃5.0kJ/m²ISO 179/1eA
23℃6.0kJ/m²ISO 179/1eA
23℃9.0kJ/m²ISO 179/2C
Charpy Unnotch Impact strengthISO 179/1eU
-30℃35kJ/m²
23℃35kJ/m²
Impact strength of cantilever beam notchISO 180/1A
-30℃6.0kJ/m²
23℃7.0kJ/m²
Notched impact strength of cantilever beamISO 180/1U
-30℃30kJ/m²
23℃30kJ/m²

THERMALNominal valueUnitTest method
Hot deformation temperature
0.45 MPa, unannealed, 100 mm span143ISO 75-2/Be
1.8 MPa, unannealed, 100 mm span138ISO 75-2/Ae
Vicat Softening Temp
A50154ISO 306/A50
B50145ISO 306
B120144ISO 306/B120
Ball pressure test
125℃PassIEC 60695-10-2
Linear coefficient of thermal expansion
MD:23~80℃3.0E-51/℃ISO 11359-2
Thermal conductivity coefficient0.22W/m/KISO 8302
Relative temperature index130UL 746
Electrical performance130UL 746
Impact mechanical performance125UL 746

Electrical performanceNominal valueUnitTest method
Surface resistivity> 1.0E+15ohmsIEC 60093
Volume resistivity> 1.0E+15ohms·cmIEC 60093
Dielectric strengthIEC 60243-1
0.8 mm in oil33kV/mm
1 mm20kV/mm
1.6 mm in oil25kV/mm
3.2 mm in oil16kV/mm
Relative permittivityIEC 60250
50 Hz3.00
60 Hz3.00
1 MHz2.90
Dissipation factorIEC 60250
50 Hz1.0E-3
60 Hz1.0E-3
1 MHz0.010
Compared to the leakage tracing index150VIEC 60112

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
1.50 mmV-0UL 94
Glowing wire flammability indexIEC 60695-2-12
1.0 mm850
1.6 mm960
Extreme oxygen index37%ISO 4589-2

MECHANICALNominal valueUnitTest method
Ball hardness
H358/30125MPaISO 2039-1
Tensile modulus6000MPaISO 527-1-2
tensile strength
fracture90.0MPaISO 527-2/5
Tensile strain
fracture2.0%ISO 527-2/5
Bending modulus5500MPaISO 178
bending strength120MPaISO 178
Taber abraser
1000 cycles, 1000 g, CS-17 wheels17.0mgInternal Method

Process Conditions
injectionNominal valueUnitTest method
Drying temperature120°C
Drying time2.0 to 4.0hr
Recommended maximum moisture content0.020%
Hopper temperature60.0 to 80.0°C
Barrel rear temperature270 to 300°C
Barrel middle temperature280 to 310°C
Barrel front temperature290 to 320°C
Nozzle temperature280 to 310°C
Processing (melt) temperature290 to 320°C
Mold temperature80.0 to 120°C

Notes
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