Makrolon® 2458

About
MVR (300 °C/1.2 kg) 19 cm³/10 min; medical devices; suitable for ETO and steam sterilization at 121 °C; biocompatible according to many ISO 10993-1 test requirements; low viscosity; easy release; injection molding – melt temperature 280 – 320 °C; available in transparent and opaque colors&&

Product Description
SupplierCovestro
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesBiocompatible,Low Viscosity,Ethylene oxide disinfection,Steam sterilized,Good stripping performance
AvailabilitysLatin America,Europe,North America,Asia Pacific,Africa & Middle East
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.20g/cm³ISO 1183
Apparent density0.66g/cm³ISO 60
Melt Flow Rate
300℃,1.20kg20g/10minISO 1133
Melting Volume Flow Rate (MVR) (300 ℃/1.2 kg)19.0cm³/10minISO 1133
Shrinkage rate 
TD0.50 to 0.70%ISO 2577
MD0.50 to 0.70%ISO 2577
TD:2.0 mm0.70%ISO 294-4
MD:2.0 mm0.65%ISO 294-4
Water absorption rate
Saturation, 23 ℃0.30%ISO 62
Equilibrium, 23 ℃, 50% RH0.12%ISO 62

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength ISO 7391
-30 ℃, completely fractured14kJ/m²ISO 7391
Charpy Unnotch Impact strength ISO 179/1eU
-60℃No Break ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ISO 7391
-30 ℃, completely fractured15kJ/m²ISO 7391
23 ℃, localized fracture65kJ/m²ISO 7391
Multi axial instrumented impact energy ISO 6603-2
-30℃65.0JISO 6603-2
23℃55.0JISO 6603-2
Multi axial instrumented peak impact force ISO 6603-2
-30℃6000NISO 6603-2
23℃5100NISO 6603-2

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed125ISO 75-2/A
0.45 MPa, unannealed139ISO 75-2/B
Glass transition temperature146ISO 11357-2
Vicat Softening Temp 
B50145ISO 306
B120146ISO 306/B120
Ball pressure test
138℃Pass IEC 60695-10-2
Linear coefficient of thermal expansion
TD:23~55℃6.5E-51/℃ISO 11359-2
MD:23~55℃6.5E-51/℃ISO 11359-2
Thermal conductivity coefficient
23℃0.20W/m/KISO 8302

Electrical performanceNominal valueUnitTest method
Surface resistivity1.0E+16ohmsIEC 60093
Volume resistivity
23℃1.0E+16ohms·cmIEC 60093
Dielectric strength
23 ℃,1 mm34kV/mmIEC 60243-1
Relative permittivity IEC 60250
23℃,100 Hz3.10 IEC 60250
23℃,1 MHz3.00 IEC 60250
Dissipation factor IEC 60250
23℃,100 Hz5.0E-4 IEC 60250
23℃,1 MHz9.0E-3 IEC 60250
Compared to the leakage tracing index
Solution A250VIEC 60112

FLAME CHARACTERISTICSNominal valueUnitTest method
Extreme oxygen index28%ISO 4589-2
Flash point temperature480ASTM D1929
Autoignition temperature550ASTM D1929

optical performanceNominal valueUnitTest method
Refractive index1.586 ISO 489
Transmittance ISO 13468-2
1000 µm89.0%ISO 13468-2
2000 µm89.0%ISO 13468-2
3000 µm88.0%ISO 13468-2
4000 µm87.0%ISO 13468-2
Haze
3000 µm< 0.80%ISO 14782

Supplementary informationNominal valueUnitTest method
ISO ShortnameISO 7391-PC,MR,(,,)-18-9 

MECHANICALNominal valueUnitTest method
Tensile modulus
23℃2400MPaISO 527-1-2
tensile strength
Fracture, 23 ℃70.0MPaISO 527-2/50
Yield, 23 ℃65.0MPaISO 527-2/50
Tensile strain
Fracture, 23 ℃130%ISO 527-2/50
Yield, 23 ℃6.1%ISO 527-2/50
Nominal tensile fracture strain
23℃> 50%ISO 527-2/50
Tensile creep modulus
1000 hr1900MPaISO 899-1
1 hr2200MPaISO 899-1
Bending modulus
23℃2350MPaISO 178
bending strength ISO 178
3.50% strain, 23 ℃73.0MPaISO 178
23℃97.0MPaISO 178
Bending strain
23℃7.1%ISO 178
Ball hardness115MPaISO 2039-1

Process Conditions
InjectionNominal valueUnitTest method
Melt Temperature280 – 320
Standard melt temperature300
Temperature of the feeding section of the material pipe250 – 270
Temperature of the middle section of the material pipe270 – 290
Temperature of the front section of the material pipe285 – 305
Nozzle temperature270 – 305
Mold temperature70 – 110
Maintaining pressure (actual maximum injection pressure)50 – 75%
Melt back pressure70 – 110bar
Screw speed0.05 – 0.2m/s
Injection volume30 – 70%
Drying temperature under dry air120
Drying time in dry air4h
Maximum moisture content≤0. 02%
Depth of exhaust groove0. 025 – 0. 075mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. Pellets
3. 60x60x2 mm, 500 bar
4. 0,079 in/min
5. 2 mm/min
6. Based on ISO 179-1eA, 3 mm
7. Based on ISO 180-A, 3 mm
8. 10°C/min
9. Cross-flow
10. Procedure A
11. Method A
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