LEXAN™ Copolymer EXL5689

About
Lexan* EXL5689 polycarbonate (PC) resin is a GF reinforced, UV stabilized, flame retardant injection molding copolymer blend. This medium flow resin features UL94 V0 @ 1.5mm flame retardancy based on non-chlorine, non-bromine FR agents with excellent processability and improved release performance. Lexan EXL5689 resin offers much improved impact strength and ductility over conventional GF reinforced PC resins. This product is an excellent candidate for a broad range of applications, including electrical and electronic enclosures amonngst others.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesWeather resistance is good,Excellent Processability,High impact resistance,Ductility,Halogen free,Good stripping performance,Flame Characteristics,Moderate liquidity,Copolymer
AvailabilitysNorth America
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.26g/cm³ASTM D792
Melt Flow Rate
300℃,1.20kg9.0g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg8.00cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.20 to 0.60%Internal Method
Water absorption rate
Saturation, 23 ℃0.35%
Equilibrium, 23 ℃, 50% RH0.15%

MECHANICALNominal valueUnitTest method
Tensile modulus
3500MPaASTM D638
3600MPaISO 527-1-2
tensile strength
yield55.0MPaASTM D638
yield54.0MPaISO 527-2/5
fracture44.0MPaASTM D638
fracture46.0MPaISO 527-2/5
Tensile strain
yield4.4%ASTM D638
yield4.4%ISO 527-2/5
fracture15%ASTM D638
fracture13%ISO 527-2/5
Bending modulus
50 mm span3150MPaASTM D790
3400MPaISO 178
bending strength
96.0MPaISO 178
Yield, 50 mm span97.0MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃15kJ/m²
23℃30kJ/m²
Charpy Unnotch Impact strength
-30℃无断裂 
23℃无断裂 
Impact strength of cantilever beam notch
-30℃150J/mASTM D256
23℃340J/mASTM D256
-30℃10kJ/m²ISO 180-1A
23℃25kJ/m²ISO 180-1A
Notched impact strength of cantilever beam
-30℃无断裂 
23℃无断裂 
Dart impact equipped with measuring instruments
23℃,Total Energy40.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 100 mm span132ISO 75-2/Ae
Vicat Softening Temp
146ASTM D1525 10
B50145ISO 306
Ball pressure test
123~127℃通过 IEC 60695-10-2
Linear coefficient of thermal expansion
MD:-40~40℃4.7E-51/℃ASTM E831
TD:-40~40℃7.0E-51/℃ASTM E831
TD:-40℃7.0E-51/℃ISO 11359-2

Electrical performanceNominal valueUnitTest method
Compared to the leakage tracing indexPLC 3 UL 746
Compared to the leakage tracing index175VIEC 60112

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
0.75 mmHB 
1.20 mmV-1 
1.50 mmV-0 
Glowing wire flammability index
1.1 mm960IEC 60695-2-12
Igniting temperature of the hot wire
1 mm825
2 mm825
2.5 mm825
3 mm825

Process Conditions
injectionNominal valueUnitTest method
Drying temperature120°C
Drying time3.0 to 4.0hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature290 to 310°C
Barrel middle temperature300 to 320°C
Barrel front temperature310 to 330°C
Nozzle temperature305 to 325°C
Processing (melt) temperature310 to 330°C
Mold temperature80 to 115°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 0.20 in/min
3. Type I, 0.20 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. 120*10*4 mm
10. Rate A (50°C/h), Loading 2 (50 N)
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