LEXAN™ EXL9134 resin

About
LEXAN EXL9134 polycarbonate (PC) siloxane copolymer resin is a UV stabilized high flow opaque injection molding (IM) grade. This resin offers UL94 V0 @ 1.5mm flame retardancy based on non-bromine, non-chlorine FR systems, extreme low temperature ductility (-40 deg C) characteristics and excellent processability with opportunities for shorter IM cycle times compared to standard PC. LEXAN EXL9134 resin is a product available in a wide range of opaque colors and may be an excellent candidate for a wide range of applications.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesWeather resistance is good,Excellent Processability,High liquidity,Ductility,Quick molding cycle,Halogen free,Flame Characteristics,Copolymer,V-0,5VA
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.19g/cm³ASTM D792
Density1.19g/cm³ISO 1183
Melt Flow Rate
300℃,1.20kg16g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg15.1cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.40 to 0.80%Internal Method
Water absorption rate
Saturation, 23 ℃0.40%ISO 62
Equilibrium, 23 ℃, 50% RH0.15%ISO 62
Weathering resistancef1 UL 746C

MECHANICALNominal valueUnitTest method
Tensile modulus2100MPaASTM D638
Tensile modulus2000MPaISO 527-1-2
tensile strength
fracture57.0MPaISO 527-2/50
fracture59.0MPaASTM D638
yield56.0MPaISO 527-2/50
yield58.0MPaASTM D638
Tensile strain
fracture120%ASTM D638
fracture110%ISO 527-2/50
yield6.0%ISO 527-2/50
yield6.0%ASTM D638
Bending modulus2100MPaISO 178
50 mm span2400MPaASTM D790
bending strength87.0MPaISO 178
bending strength
Yield, 50 mm span92.0MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength ISO 179/1eA
-30℃35kJ/m²ISO 179/1eA
23℃70kJ/m²ISO 179/1eA
Charpy Unnotch Impact strength ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ASTM D256
-30℃660J/mASTM D256
23℃790J/mASTM D256
Impact strength of cantilever beam notch ISO 180/1A
-30℃30kJ/m²ISO 180-1A
23℃65kJ/m²ISO 180-1A
Notched impact strength of cantilever beam ISO 180/1U
-30℃No Break ISO 180/1U
23℃No Break ISO 180/1U
Dart impact equipped with measuring instruments
23℃,Total Energy67.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 64 mm span118ISO 75-2/Af
1.8 MPa, unannealed, 3.2 mm123ASTM D648
Vicat Softening Temp140ASTM D1525 10
Vicat Softening Temp 
B50139ISO 306
B120141ISO 306/B120
Linear coefficient of thermal expansion
TD:-40~40℃6.2E-51/℃ASTM E831
TD:-40~40℃6.2E-51/℃ISO 11359-2
MD:-40~40℃6.1E-51/℃ISO 11359-2
MD:-40~40℃6.1E-51/℃ASTM E831
Relative temperature index
Electrical performance125UL 746
Strength mechanical performance120UL 746
Impact mechanical performance115UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level UL 94
1.50 mmV-0 UL 94
3.00 mm5VA UL 94
Glowing wire flammability index
1.6 mm960IEC 60695-2-12
Igniting temperature of the hot wire IEC 60695-2-13
1.5 mm825IEC 60695-2-13
3 mm825IEC 60695-2-13

Process Conditions
injectionNominal valueUnitTest method
Drying temperature120°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature270 to 295°C
Barrel middle temperature280 to 305°C
Barrel front temperature295 to 315°C
Nozzle temperature290 to 310°C
Processing (melt) temperature295 to 315°C
Mold temperature70 to 95°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 0.20 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. 80*10*4 mm
10. Rate A (50°C/h), Loading 2 (50 N)
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