LEXAN™ EXL8454 resin

About
LEXAN EXL8454 is a PC/siloxane copolymer resin with medium flow, excellent low temperature impact and 50% post consumer recycle content. Limited availability and restricted color only. Higher color variability and contamination risks including black specs needs to be considered before approval for use in applications.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesModerate liquidity,Copolymer,low-temperature impact resistance,HB
AvailabilitysAsia Pacific
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.20g/cm³ASTM D792
Melt Flow Rate
300℃,1.20kg10g/10minASTM D1238
Shrinkage rate
MD:3.2 mm0.40 to 0.80%Internal Method
Water absorption rate
23℃,24hr0.15%Internal Method

MECHANICALNominal valueUnitTest method
Tensile modulus2200MPaASTM D638
tensile strengthASTM D638
yield57.0MPa
fracture55.0MPa
Tensile strainASTM D638
yield6.0%
fracture100%
Bending modulus
50 mm span2100MPaASTM D790
bending strength
Yield, 50 mm span90.0MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact StrengthISO 179/1eA
-40℃54kJ/m²
-30℃58kJ/m²
-30℃27kJ/m²
23℃65kJ/m²
23℃67kJ/m²
Impact strength of cantilever beam notchASTM D256
-40℃650J/m
-30℃700J/m
23℃800J/m
Dart impact equipped with measuring instruments
23℃,Total Energy70.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 3.2 mm123ASTM D648
Vicat Softening Temp145ASTM D1525 11
Linear coefficient of thermal expansionASTM E831
MD:-40~40℃6.0E-51/℃
TD:-40~40℃6.0E-51/℃

Electrical performanceNominal valueUnitTest method
Surface resistivity> 1.0E+15ohmsASTM D257
Volume resistivity> 1.0E+15ohms·cmASTM D257
Dielectric strength
0.8 mm in oil15kV/mmASTM D149
Dielectric constant
1 MHz3.00ASTM D150
Dissipation factor
1 MHz9.3E-3ASTM D150

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
0.75 mmHBUL 94
Glowing wire flammability indexIEC 60695-2-12
1.0 mm850
3.0 mm960
Igniting temperature of the hot wireIEC 60695-2-13
1 mm875
3 mm875

Process Conditions
injectionNominal valueUnitTest method
Drying temperature121°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature271 to 293°C
Barrel middle temperature282 to 304°C
Barrel front temperature293 to 316°C
Nozzle temperature288 to 310°C
Processing (melt) temperature293 to 316°C
Mold temperature71.1 to 93.3°C
Back pressure0.345 to 0.689MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
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