| About |
|---|
| ASTALON™ S3000U / S3001U / S3003U are the standard low/medium viscosity (high melt flow) grades in the ASTALON™ range and are suited to general purpose injection moulding applications which require UV stabilisation (U). Offering an exceptional combination of transparency, toughness, heat resistance, flame retardancy and processability, typical applications include emergency vehicle lighting, electrical junction box covers and marine navigation lamp lenses. Note: [ Standard grade = S3000U ] / [ FDA approved = S3001U ] / [ Steam resistant = S3003U ]. |
| Product Description | |
|---|---|
| Supplier | Marplex |
| Generic | Polycarbonate |
| Material Status | Commercial: Active |
| Features | Excellent Processability,Good flexibility,High liquidity,Low Viscosity,Flame Characteristics,Heat Resistance, Good |
| Process Methods | Injection Molding |
| Technical Data | |||
|---|---|---|---|
| PHYSICAL | Nominal value | Unit | Test method |
| Density | 1.20 | g/cm³ | ASTM D792 |
| Melt Flow Rate | |||
| 300℃,1.20kg | 18 | g/10min | ASTM D1238 |
| Shrinkage rate | |||
| MD:3.0 mm | 0.60 | % | ASTM D955 |
| Water absorption rate | |||
| 24hr | 0.24 | % | ASTM D570 |
| IMPACT | Nominal value | Unit | Test method |
|---|---|---|---|
| Impact strength of cantilever beam notch | |||
| 3.2mm | 830 | J/m | ASTM D256 |
| Drop hammer impact | |||
| 3.2 mm | > 85.0 | J | ASTM D3029 |
| THERMAL | Nominal value | Unit | Test method |
|---|---|---|---|
| Hot deformation temperature | ASTM D648 | ||
| 0.45 MPa, unannealed, 6.4 mm | 152 | ℃ | ASTM D648 |
| 1.8 MPa, unannealed, 6.4 mm | 137 | ℃ | ASTM D648 |
| Linear coefficient of thermal expansion | |||
| MD | 6.5E-5 | 1/℃ | ASTM D696 |
| Electrical performance | Nominal value | Unit | Test method |
|---|---|---|---|
| Volume resistivity | 2.1E+16 | ohms·cm | ASTM D257 |
| Dielectric constant | 2.85 | ASTM D150 |
| FLAME CHARACTERISTICS | Nominal value | Unit | Test method |
|---|---|---|---|
| 1.60 mm | V-2 | UL 94 |
| optical performance | Nominal value | Unit | Test method |
|---|---|---|---|
| Transmittance | |||
| Total, 3000 µ m | 85.0 | % | ASTM D1003 |
| MECHANICAL | Nominal value | Unit | Test method |
|---|---|---|---|
| Rockwell hardness | |||
| R-level | 123 | ASTM D785 | |
| tensile strength | |||
| 3.20 mm | 63.0 | MPa | ASTM D638 |
| Tensile strain | |||
| Fracture, 3.20 mm | 110 | % | ASTM D638 |
| Bending modulus | |||
| 6.40 mm | 2350 | MPa | ASTM D790 |
| bending strength | |||
| 6.40 mm | 88.0 | MPa | ASTM D790 |
| Process Conditions | |||
|---|---|---|---|
| injection | Nominal value | Unit | Test method |
| Drying temperature | 120 to 125 | °C | |
| Drying time | 4.0 to 6.0 | hr | |
| Barrel rear temperature | 235 to 265 | °C | |
| Barrel middle temperature | 250 to 270 | °C | |
| Barrel front temperature | 265 to 285 | °C | |
| Processing (melt) temperature | 260 to 290 | °C | |
| Mold temperature | 60.0 to 110 | °C | |
| Injection pressure | 60.0 to 140 | MPa | |
| Notes |
|---|
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