LEXAN™ Copolymer FST9405T

About
Lexan* FST9405T resin is a high flow PC Copolymer Resin, suitable for injection molding. This halogen-free flame retardant resin is OSU55/55 and FAR25.583 compliant and an ideal candidate foraircraft interior applications. Available in opaque colors.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesHigh liquidity,Halogen free,Flame Characteristics,Copolymer
AvailabilitysNorth America
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.33g/cm³ASTM D792
Melt Flow Rate
300℃,1.20kg9.0g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg10.0cm³/10minISO 1133
Shrinkage rate
MD0.50 to 0.70%
TD0.50 to 0.70%

MECHANICALNominal valueUnitTest method
Tensile modulus
2600MPaASTM D638
2600MPaISO 527-1-2
tensile strength
yield77.0MPaASTM D638
yield77.0MPaISO 527-2/50
fracture70.0MPaASTM D638
fracture70.0MPaISO 527-2/50
Tensile strain
yield6.0%ASTM D638
yield6.0%ISO 527-2/50
fracture75%ASTM D638
fracture95%ISO 527-2/50
Bending modulus
50 mm span2700MPaASTM D790
2500MPaISO 178
bending strength
105MPaISO 178
Yield, 50 mm span115MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃无断裂 
23℃无断裂 
Charpy Unnotch Impact strength
-30℃无断裂 
23℃无断裂 
Impact strength of cantilever beam notch
-30℃85J/mASTM D256
23℃130J/mASTM D256
-30℃9.0kJ/m²ISO 180-1A
23℃11kJ/m²ISO 180-1A
23℃12kJ/m²ISO 180-1A
Notched impact strength of cantilever beam
-30℃无断裂 
23℃无断裂 
Dart impact equipped with measuring instruments
23℃,Total Energy60.0JASTM D3763
130JISO 6603-2

THERMALNominal valueUnitTest method
Hot deformation temperature
0.45 MPa, unannealed, 3.2 mm105ASTM D648
0.45 MPa, unannealed, 4.0 mm, 64 mm span104ISO 75-2/Bf
1.8 MPa, unannealed, 3.2 mm95.0ASTM D648
1.8 MPa, unannealed, 4.0 mm, 64 mm span94.0ISO 75-2/Af
Vicat Softening Temp
114ASTM D1525 10
B120113ISO 306/B120
Linear coefficient of thermal expansion
MD:-40~40℃6.0E-51/℃
TD:-40℃6.0E-51/℃

FLAME CHARACTERISTICSNominal valueUnitTest method
NBS smoke density
Flaming,Dmax< 75.0 ASTM E662
OSU peak heat release rate (5 minute test)< 55.0kW/m²FAR 25.853
OSU total heat release (2 minute test)< 55.0kW·min/m²FAR 25.853
Vertical combustion test
a,60s,passes at1.0secFAR 25.853

Process Conditions
injectionNominal valueUnitTest method
Drying temperature95 to 100°C
Drying time6.0 to 8.0hr
Recommended injection volume40 to 60%
Barrel rear temperature230 to 250°C
Barrel middle temperature240 to 270°C
Barrel front temperature250 to 280°C
Nozzle temperature245 to 275°C
Processing (melt) temperature250 to 280°C
Mold temperature50 to 80°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 0.20 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*4 sp=62mm
8. 80*10*3 sp=62mm
9. 80*10*4 mm
10. 80*10*3 mm
11. Rate A (50°C/h), Loading 2 (50 N)
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