Elexar® EL-8421

About
Elexar EL-8421 is a high performance thermoplastic elastomer designed for electrical applications requiring flexibility over a wide temperature range. Elexar EL-8421 is a high durometer that is RoHS and REACH SVHC compliant. This grade is UL listed and is suitable for both injection molding and extrusion.&&

Product Description
SupplierTeknor Apex
GenericTPE
Material StatusCommercial: Active
FeaturesGood heat aging resistance,Good Hardness,Halogen free,Good Tensile Strength,Moderate liquidity,Good coloring,HB
AvailabilitysAfrica & Middle East ,North America,Latin America,Asia Pacific,Europe
Process MethodsExtrusion

Technical Data
PHYSICALNominal valueUnitTest method
Density0.978g/cm³ASTM D792
Melt Flow Rate
200℃,5.0kg16g/10minASTM D1238

elastic bodyNominal valueUnitTest method
tensile strength
Yield, 0.508 mm20.0MPaASTM D412
300% strain, 0.508 mm8.62MPaASTM D412
100% strain, 0.508 mm6.58MPaASTM D412
Tensile strain
Fracture, 0.508 mm630%ASTM D412

MECHANICALNominal valueUnitTest method
Shore hardness
Shaw’s A91 ASTM D2240

THERMALNominal valueUnitTest method
Continuous use temperature105UL 1581
Embrittlement temperature-65.6ASTM D746
Relative temperature index
Electrical performance90.0UL 746
Strength mechanical performance90.0UL 746

Aging performanceNominal valueUnitTest method
The rate of change in tensile strength in air
136℃,168 hr0.0%ASTM D573
The rate of change in ultimate elongation in air
136℃,168 hr-9.0%ASTM D573
The rate of change in tensile strength ASTM D471
60℃,168 hr,in IRM 902 Oil7.0%ASTM D471
121℃,18 hr,in Animal Fat-30%ASTM D471
121℃,18 hr,in Vegetable Oil-40%ASTM D471
Change rate of ultimate elongation ASTM D471
60℃,168 hr,in IRM 902 Oil4.0%ASTM D471
121℃,18 hr,in Animal Fat-25%ASTM D471
121℃,18 hr,in Vegetable Oil-30%ASTM D471
Volume change ASTM D471
121℃,18 hr,in Animal Fat1.0%ASTM D471
121℃,18 hr,in Vegetable Oil1.0%ASTM D471

Electrical performanceNominal valueUnitTest method
Volume resistivity
50 ℃3.5E+16ohms·cmASTM D257
Dielectric strength38kV/mmASTM D149
Dielectric constant
1 kHz2.40 ASTM D150
insulation resistance9.0E+10ohmsIEC 60167

FLAME CHARACTERISTICSNominal valueUnitTest method
0.80 mmHB UL 94
Extreme oxygen index18%ASTM D2863

Process Conditions
injectionNominal valueUnitTest method
ExtrusionNominal valueUnitTest method
Barrel rear temperature199 to 216°C
Barrel middle temperature213 to 221°C
Barrel front temperature221 to 227°C
Nozzle temperature221 to 229°C
Processing (melt) temperature221 to 229°C
Mold temperature25 to 66°C
Injection pressure1.38 to 6.89MPa
Injection speedModerate-Fast 
Back pressure0.172 to 0.345MPa
Screw speed50 to 100rpm
Cushion3.81 to 25.4mm
Barrel 1 zone temperature193 to 210°C
Barrel 2 zone temperature199 to 216°C
Barrel 3 zone temperature213 to 221°C
Barrel 4 zone temperature221 to 227°C
Barrel 5 zone temperature221 to 227°C
Nozzle temperature221 to 229°C

Notes
1. Typical properties: these are not to be construed as specifications.
2. Die C, 20 in/min
3. die cut from extruded tapes
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