Casico™ FR4807

About
Casico FR4807 is a thermoplastic, low smoke zero halogen (LSZH) flame retardant, UV stabilised, natural jacketing compound combining with excellent extrusion properties. It is based on the novel technology, Casico, containing inorganic filler and a novel char-forming additive which confer flame retardancy with very limited smoke generation. Applications Casico FR4807 is designed for: Jacket for patch data cables and 80 °C rated jacket for flexible cords It can be used in areas sensitive to smoke or corrosive and toxic combustion products. For most cable constructions, Casico FR4807 has sufficient flame retardancy to satisfy single wire vertical burning tests. Specifications Casico FR4807 meets the applicable requirements below using sound commercial extrusion practice and testing procedures: ASTM D 1248 Type I, Class A, Category 4 ISO 1872-PE KGHN-23D006 The following cable material standards are met by Casico FR4807: EN 50290-2-27 EN 50363-8 TM7 VDE 0207 Teil 24 (HM2) BS 7655 LTS3 Cables manufactured with Casico FR4807 using sound extrusion practice normally comply with the following cable product standards: EN 50288 BS 7211 Special features Casico FR4807 consists of specially selected components to offer: Low smoke and reduced toxic or corrosive gas emissions Excellent processing properties Superb system ageing compatibility Low water permeability UV stabilised and suitable for colouring Possibility for cable downsizing Processability on most PVC/PE extrusion equipment No need for pre-drying normally&&

Product Description
SupplierBorealis AG
Generic聚烯烃,共挤薄膜用聚烯烃
Material StatusCommercial: Active
FeaturesWeather resistance is good,Excellent Processability,Low smoke,Halogen free,Corrosion Resistant,Flame Characteristics,Low toxicity,Moisture resistance,Good coloring
AvailabilitysAfrica & Middle East ,North America,Latin America,Asia Pacific,Europe
Process MethodsExtrusion

Technical Data
PHYSICALNominal valueUnitTest method
Density1.15g/cm³ISO 1183
Melt Flow Rate
190℃,2.16kg1.0g/10minISO 1133
Water absorption rate
70℃0.400mg/cm²IEC 60811-1-3

MECHANICALNominal valueUnitTest method
Shore hardness
Shore D, 15 seconds31 ISO 868
tensile strength
yield11.5MPaIEC 60811-1-1
Tensile strain
fracture700%IEC 60811-1-1
Bending modulus100MPaISO 178

THERMALNominal valueUnitTest method
Low temperature bending
-40℃Pass IEC 60811-1-4
Low temperature shock
-40℃Pass IEC 60811-1-4

Aging performanceNominal valueUnitTest method
The rate of change in tensile strength 
> -80%ISO 1817
100℃,240 hr> -80%IEC 60811-1-2

Electrical performanceNominal valueUnitTest method
Volume resistivity6.0E+15ohms·cmIEC 60093
Dielectric strength> 20kV/mmIEC 60243-1

FLAME CHARACTERISTICSNominal valueUnitTest method
Extreme oxygen index34%
NBS smoke density ASTM E662
6.0minASTM E662
46.0 ASTM E662
20.0minASTM E662
54.0 ASTM E662

Supplementary informationNominal valueUnitTest method
Breakdown DurationPass IEC 60227-2/2.3
breakdown voltage32000VISO 6722
Cone calorimetry test ISO 5660
1.80kg/m³ISO 5660
Average heat release rate193kW/m²ISO 5660
CO0.260kg/m³ISO 5660
Combustion heat28.0 ISO 5660
Ignition time2.2minISO 5660
Maximum heat release rate335kW/m²ISO 5660
Smoke Obscuration531 ISO 5660
Corrosion(of Combustion Fumes)1.80µS/cmIEC 60754-2
Hot pressing test
80℃17%IEC 60811-3-1

Process Conditions
ExtrusionNominal valueUnitTest method
Barrel 1 zone temperature110°C
Barrel 2 zone temperature140°C
Barrel 3 zone temperature160°C
Barrel 4 zone temperature170°C
Nozzle temperature170°C

Notes
1. Typical properties: these are not to be construed as specifications.
2. Compound, ISO 1872-2
3. 14 days, Cable (0.7 mm insulation over 1.5 mm² solid Cu)
4. 2.0 in/min
5. Cable (0.7 mm insulation over 1.5 mm² solid Cu)
6. Compound
7. Time to Dmax, (76x76x0.7 mm plaque), Non-flaming mode
8. Optical smoke density Dmax, (76x76x0.7 mm plaque), Flaming mode
9. Time to Dmax, (76x76x0.7 mm plaque), Flaming mode
10. Optical smoke density Dmax, (76x76x0.7 mm plaque), Non-flaming mode
11. heat flux 35 kW/m2, 3 mm plaque
12. heat flux 35 kW/m2, 3 mm plaque, MJ/dm3
13. heat flux 35 kW/m2, 3 mm plaque, m2/dm3
14. Compound, 5.3
15. at high temperature, 4 hrs, Cable (0.7 mm insulation over 1.5 mm² solid Cu)
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