LEXAN™ 500R resin

About
LEXAN™   500R resin 10% GR PC. Optimum combination of high modulus plus excellent impact strength and flame retardance. Internal mold release.&&LEXAN™   500R resin LEXAN 500R is a medium viscosity, 10% glass reinforced, flame retardant grade, especially designed for applications requiring high rigidity together with high heat resistance and excellent impact performance.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesGood Rigidity,High impact resistance,Flame Characteristics,High Heat Resistance,V-0,5VA
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.27g/cm³ASTM D792
Specific volume0.802cm³/gASTM D792
Melt Flow Rate
300℃,1.20kg7.5g/10minASTM D1238
Shrinkage rate
MD:3.2 mm0.20 to 0.40%Internal Method
Water absorption rate
Equilibrium, 23 ℃0.31%ASTM D570
24hr0.12%ASTM D570
Weathering resistancef2 UL 746C

IMPACTNominal valueUnitTest method
Impact strength of cantilever beam notch
23℃110J/mASTM D256
23℃2100J/mASTM D4812
Drop hammer impact
23℃102JASTM D3029
Tensile impact strength158kJ/m²ASTM D1822

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 6.4 mm142ASTM D648
0.45 MPa, unannealed, 6.4 mm146ASTM D648
Vicat Softening Temp154ASTM D1525 5
Linear coefficient of thermal expansion
MD:-40~95℃3.2E-51/℃ASTM E831
specific heat1210J/kg/℃ASTM C351
Thermal conductivity coefficient0.20W/m/KASTM C177
Relative temperature index
Electrical performance130UL 746
Strength mechanical performance130UL 746
Impact mechanical performance130UL 746

Electrical performanceNominal valueUnitTest method
Volume resistivity> 1.0E+17ohms·cmASTM D257
Dielectric strength
3.2 mm in air18kV/mmASTM D149
Dielectric constant ASTM D150
50 Hz3.10 ASTM D150
60 Hz3.10 ASTM D150
1 MHz3.05 ASTM D150
Dissipation factor ASTM D150
50 Hz8.0E-4 ASTM D150
60 Hz8.0E-4 ASTM D150
1 MHz7.5E-3 ASTM D150
Arc resistancePLC 7 ASTM D495
Compared to the leakage tracing indexPLC 3 UL 746
High Arc Burning Index (HAI)PLC 4 UL 746
High voltage arc marking rate
HVTRPLC 4 UL 746
Hot wire ignition
HWIPLC 1 UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level UL 94
1.50 mmV-0 UL 94
3.00 mm5VA UL 94
Extreme oxygen index36%ASTM D2863
Radiation Plate Listing (UL)YES 

MECHANICALNominal valueUnitTest method
tensile strength
fracture55.2MPaASTM D638
yield66.2MPaASTM D638
Tensile strain
fracture15%ASTM D638
yield8.0%ASTM D638
Bending modulus
50 mm span3450MPaASTM D790
bending strength
Yield, 50 mm span103MPaASTM D790
Taber abraser
1000 cycles, 1000 g, CS-17 wheels11.0mgASTM D1044
Rockwell hardness ASTM D785
M-level85 ASTM D785
R-level124 ASTM D785

Process Conditions
injectionNominal valueUnitTest method
Drying temperature121°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature288 to 310°C
Barrel middle temperature299 to 321°C
Barrel front temperature310 to 332°C
Nozzle temperature304 to 327°C
Processing (melt) temperature310 to 332°C
Mold temperature82 to 116°C
Back pressure0.345 to 0.689MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
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