LEXAN™ Copolymer CFR5630D

About
LEXAN? CFR5630D Polycarbonate (PC) is a non-filled resin, suitable for injection molding and extrusion. This non-chlorinated, non-brominated flame retardant PC resin meets FAR25.853 smoke density and 60 second vertical burn and OEM toxicity requirements. LEXAN CFR5630D resin is available in 5 prematched diffusion colors.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesHalogen free,Flame Characteristics
AvailabilitysNorth America
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density
1.19g/cm³ASTM D792
1.20g/cm³ISO 1183
Melt Flow Rate
300℃,1.20kg5.0g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg5.00cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.55 to 0.75%
TD:3.2 mm0.60 to 0.80%
Water absorption rate
Saturation, 23 ℃0.14%
Equilibrium, 23 ℃, 50% RH0.11%
Outdoor applicabilityf1 UL 746C

MECHANICALNominal valueUnitTest method
Tensile modulus
2500MPaASTM D638
2400MPaISO 527-1-2
tensile strength
yield68.0MPaASTM D638
yield67.0MPaISO 527-2/50
fracture52.0MPaASTM D638
fracture52.0MPaISO 527-2/50
Tensile strain
yield6.0%ASTM D638
yield6.0%ISO 527-2/50
fracture51%ASTM D638
fracture23%ISO 527-2/50
Bending modulus
50 mm span2400MPaASTM D790
2500MPaISO 178
bending strength
103MPaISO 178
Yield, 50 mm span106MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃9.0kJ/m²
23℃10kJ/m²
Charpy Unnotch Impact strength
-30℃130kJ/m²
23℃130kJ/m²
Impact strength of cantilever beam notch
-30℃85J/mASTM D256
23℃100J/mASTM D256
-30℃9.0kJ/m²ISO 180-1A
23℃10kJ/m²ISO 180-1A
Notched impact strength of cantilever beam
-30℃无断裂 
23℃无断裂 
Dart impact equipped with measuring instruments
23℃,Total Energy66.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
0.45 MPa, unannealed, 3.2 mm131ASTM D648
0.45 MPa, unannealed, 100 mm span131ISO 75-2/Be
1.8 MPa, unannealed, 3.2 mm120ASTM D648
1.8 MPa, unannealed, 100 mm span120ISO 75-2/Ae
Vicat Softening Temp
136ASTM D1525 10
B50137ISO 306
B120139ISO 306/B120
Ball pressure test
123~127℃通过 IEC 60695-10-2
Linear coefficient of thermal expansion
MD:-40~40℃6.6E-51/℃ASTM E831
MD:23~80℃7.2E-51/℃ISO 11359-2
TD:-40~40℃7.0E-51/℃ASTM E831
TD:23~80℃7.6E-51/℃ISO 11359-2
Relative temperature index125UL 746
Electrical performance125UL 746
Impact mechanical performance120UL 746

Electrical performanceNominal valueUnitTest method
Dielectric constant
1.10 GHz2.79 ASTM ES7-83
Dissipation factor
1.1 GHz5.8E-3 ASTM ES7-83

FLAME CHARACTERISTICSNominal valueUnitTest method
Glowing wire flammability index
1.0 mm960IEC 60695-2-12
Igniting temperature of the hot wire
1 mm875IEC 60695-2-13
Extreme oxygen index45%ISO 4589-2
FAA FlammabilityPASSES FAR 25.853
NBS smoke density
Flaming,Dmax< 100 ASTM E662
Vertical combustion test
a,60s,passes at5.0sec
b,12s,passes at5.0sec

Process Conditions
injectionNominal valueUnitTest method
Drying temperature120°C
Drying time3.0 to 4.0hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature265 to 290°C
Barrel middle temperature275 to 300°C
Barrel front temperature290 to 310°C
Nozzle temperature280 to 305°C
Processing (melt) temperature290 to 310°C
Mold temperature70 to 95°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 2.0 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. 120*10*4 mm
10. Rate A (50°C/h), Loading 2 (50 N)
11. FAR 25.853 A/B
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