LEXAN™ Copolymer EXL9414

About
LEXAN EXL9414 polycarbonate (PC) siloxane copolymer resin is a medium flow, non-chlorinated, non-brominated flame retardant opaque injection molding (IM) grade. This resin offers low temperature ductility, thin wall flame retardant capability, and in combination with excellent processability and release with opportunities for shorter IM cycle times compared to standard PC. LEXAN EXL9414 resin is a product available in wide range of opaque colors and may be an excellent candidate for a wide variety of applications, especially the housing of fast-charging mobile phones.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
AvailabilitysNorth America

Technical Data
PHYSICALNominal valueUnitTest method
Density1.19g/cm³ASTM D792
Melt Flow Rate
300℃,1.20kg12g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg10.0cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.40 to 0.80%
TD:3.2 mm0.40 to 0.80%

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃29kJ/m²
23℃75kJ/m²
Impact strength of cantilever beam notch
-30℃660J/mASTM D256
23℃880J/mASTM D256
-30℃46kJ/m²ISO 180-1A
23℃69kJ/m²ISO 180-1A
Dart impact equipped with measuring instruments
23℃,Total Energy67.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
0.45 MPa, unannealed, 3.2 mm134ASTM D648
0.45 MPa, unannealed, 100 mm span131ISO 75-2/Be
1.8 MPa, unannealed, 3.2 mm118ASTM D648
1.8 MPa, unannealed, 100 mm span117ISO 75-2/Ae
Vicat Softening Temp
B50136ISO 306
B120138ISO 306/B120
Linear coefficient of thermal expansion
MD:-40~40℃6.9E-51/℃ASTM E831
MD:23~80℃7.4E-51/℃ISO 11359-2
TD:-40~40℃7.3E-51/℃ASTM E831
TD:23~80℃7.6E-51/℃ISO 11359-2

Electrical performanceNominal valueUnitTest method
Surface resistivity> 1.0E+16ohmsASTM D257
Volume resistivity> 1.0E+16ohms·cmASTM D257
Dielectric strength
3.2 mm in oil13kV/mmASTM D149
Dielectric constant
1.10 GHz2.78 ASTM ES7-83
Dissipation factor
1.1 GHz6.0E-3 ASTM ES7-83

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
0.50 mmV-2 
0.80 mmV-1 
1.00 mmV-0 
1.50 mm5VB 
3.10 mm5VA 
Glowing wire flammability index
1.0 mm960IEC 60695-2-12
Igniting temperature of the hot wire
1 mm850IEC 60695-2-13
Extreme oxygen index39%ISO 4589-2

MECHANICALNominal valueUnitTest method
Rockwell hardness
Level L83 
R-level117 
Tensile modulus
2110MPaASTM D638
2140MPaISO 527-1-2
tensile strength
yield56.0MPaASTM D638
yield57.0MPaISO 527-2/50
fracture62.0MPaASTM D638
fracture60.0MPaISO 527-2/50
Tensile strain
yield5.8%ASTM D638
yield5.6%ISO 527-2/50
fracture110%ASTM D638
fracture110%ISO 527-2/50
Bending modulus
50 mm span2190MPaASTM D790
2180MPaISO 178
bending strength
86.0MPaISO 178
Yield, 50 mm span88.0MPaASTM D790

Process Conditions
injectionNominal valueUnitTest method
Drying temperature120°C
Drying time3.0 to 4.0hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature270 to 295°C
Barrel middle temperature280 to 305°C
Barrel front temperature295 to 315°C
Nozzle temperature290 to 310°C
Processing (melt) temperature295 to 315°C
Mold temperature70 to 95°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 2.0 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. 120*10*4 mm
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