LEXAN™ EXL1112 resin

About
LEXAN EXL1112 polycarbonate (PC) siloxane copolymer resin is a high flow opaque injection molding (IM) grade. This resin offers good low temperature (-20 C) ductility in combination with excellent processability and release with opportunities for shorter IM cycle times compared to standard PC. LEXAN EXL1112 resin is a product available in wide range of opaque colors and may be an excellent candidate for a wide variety of applications.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesExcellent Processability,High liquidity,Ductility,Quick molding cycle,Good stripping performance,Copolymer
AvailabilitysNorth America,Asia Pacific
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.18g/cm³ASTM D792
Density1.19g/cm³ISO 1183
Melt Flow Rate
300℃,1.20kg17g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg16.0cm³/10minISO 1133
Shrinkage rate
TD:3.2 mm0.40 to 0.80%Internal Method
MD:3.2 mm0.40 to 0.80%Internal Method
Water absorption rate
Saturation, 23 ℃0.35%ISO 62
Equilibrium, 23 ℃, 50% RH0.15%ISO 62

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength ISO 179/1eA
-30℃25kJ/m²ISO 179/1eA
23℃60kJ/m²ISO 179/1eA
Charpy Unnotch Impact strength ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ASTM D256
-30℃670J/mASTM D256
23℃750J/mASTM D256
Impact strength of cantilever beam notch ISO 180/1A
-30℃20kJ/m²ISO 180-1A
23℃55kJ/m²ISO 180-1A
Notched impact strength of cantilever beam ISO 180/1U
-30℃No Break ISO 180/1U
23℃No Break ISO 180/1U
Dart impact equipped with measuring instruments
23℃,Total Energy69.6JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 3.2 mm124ASTM D648
1.8 MPa, unannealed, 100 mm span125ISO 75-2/Ae
0.45 MPa, annealed136ISO 75-2/Be
0.45 MPa, unannealed, 3.2 mm137ASTM D648
Vicat Softening Temp144ASTM D1525 11
Vicat Softening Temp 
B50144ISO 306
B120145ISO 306/B120
Ball pressure test
125℃Pass IEC 60695-10-2
Linear coefficient of thermal expansion
TD:23~80℃7.5E-51/℃ISO 11359-2
TD:-40~40℃7.6E-51/℃ASTM E831
MD:23~80℃7.5E-51/℃ISO 11359-2
MD:-40~40℃7.2E-51/℃ASTM E831
Relative temperature index
Electrical performance130UL 746
Strength mechanical performance125UL 746
Impact mechanical performance120UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
Glowing wire flammability index IEC 60695-2-12
0.80 mm850IEC 60695-2-12
3.0 mm960IEC 60695-2-12
Igniting temperature of the hot wire IEC 60695-2-13
1 mm875IEC 60695-2-13
3 mm875IEC 60695-2-13
Extreme oxygen index32%ISO 4589-2

MECHANICALNominal valueUnitTest method
Tensile modulus2280MPaASTM D638
Tensile modulus2150MPaISO 527-1-2
tensile strength
fracture55.0MPaISO 527-2/50
fracture58.7MPaASTM D638
yield58.1MPaASTM D638
yield57.0MPaISO 527-2/50
Tensile strain
fracture100%ISO 527-2/50
fracture110%ASTM D638
yield5.0%ISO 527-2/50
yield5.8%ASTM D638
Bending modulus2240MPaISO 178
50 mm span2320MPaASTM D790
bending strength85.0MPaISO 178
bending strength
Yield, 50 mm span95.1MPaASTM D790
Ball hardness
H358/3095.0MPaISO 2039-1

Process Conditions
injectionNominal valueUnitTest method
Drying temperature121°C
Drying time3.0 to 4.0hr
Drying time, maximum48hr
Recommended maximum moisture content0.020%
Recommended injection volume40 to 60%
Barrel rear temperature217 to 293°C
Barrel middle temperature282 to 304°C
Barrel front temperature293 to 316°C
Nozzle temperature288 to 310°C
Processing (melt) temperature293 to 316°C
Mold temperature71 to 93°C
Back pressure0.345 to 0.689MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 2.0 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 sp=62mm
8. 80*10*3 mm
9. Annealed 80°C, 4 hrs
10. 120*10*4 mm
11. Rate A (50°C/h), Loading 2 (50 N)
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