LEXAN™ FL900S resin

About
Foamable Lexan* FL900S polycarbonate resin is an ideal choice for structural components where load bearing capability at elevated temperature is a key requirement. It exhibits outstanding inpact strength, high heat resistance, flexural characteristics, creep resistance and processa- bility. In addition, it is an excellent alternative to metal for large components with broad application potential in the appliance, automotive, telecommunications, material, handling and business machine industries. The material contains 5% glass fiber and combines regidity, impact strength and toughness with UL 94 V-0 and 5V listings.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesBiodegradable,5VA,Water soluble,Antifreeze,Good Rigidity,V-0
AvailabilitysEurope,North America

Technical Data
PHYSICALNominal valueUnitTest method
Density0.948g/cm³ASTM D792
Shrinkage rate
MD0.50 to 0.70%Internal Method
Water absorption rate
24hr0.15%ASTM D570
Saturation, 23 ℃0.35%ISO 62

MECHANICALNominal valueUnitTest method
Tensile modulus2000MPaISO 527-1-2
tensile strength
fracture42.0MPaISO 527-2/5
Tensile strain
fracture5.0%ISO 527-2/5
Bending modulus2400MPaISO 178
bending strength80.0MPaISO 178

IMPACTNominal valueUnitTest method
Drop hammer impact50.0JInternal Method

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 64 mm span128ISO 75-2/Af
Ball pressure testIEC 60695-10-2
75℃Pass
125℃Pass
Linear coefficient of thermal expansion
MD:23~80℃3.5E-51/℃ISO 11359-2
specific heat280J/kg/℃ASTM C351
Thermal conductivity coefficient0.15W/m/KISO 8302
Relative temperature index80.0UL 746
Electrical performance80.0UL 746
Impact mechanical performance80.0UL 746

Electrical performanceNominal valueUnitTest method
Dielectric strengthASTM D149
0.8 mm in oil35kV/mm
1.6 mm in oil27kV/mm
3.2 mm in oil17kV/mm
Relative permittivityIEC 60250
100 Hz2.41
1 MHz2.30
Dissipation factorIEC 60250
100 Hz2.9E-3
1 MHz0.010

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant levelUL 94
3.00 mmV-0
5.00 mm5VA
Extreme oxygen index35%ISO 4589-2

Supplementary informationNominal valueUnitTest method
Filler5.0%ASTM D229

Process Conditions
InjectionNominal valueUnitTest method
drying temperature120°C
Drying time2.0 to 4.0hr
Recommended maximum moisture content0.020%
Hopper temperature60.0 to 80.0°C
Temperature at the rear of the barrel265 to 295°C
Temperature in the middle of the barrel280 to 310°C
Front temperature of material barrel290 to 320°C
Nozzle temperature290 to 320°C
Processing (melt) temperature290 to 320°C
Mold temperature65.0 to 95.0°C

Notes
1. Typical properties: these are not to be construed as specifications.
2. Tensile Bar
3. 0.079 in/min
4. at Break
5. GE
6. 80*10*4 mm
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