LEXAN™ FST3403 resin

About
LEXAN FST3403 resin is a high flow PC Copolymer Resin, suitable for injection molding. This halogen-free flame retardant resin is EN45545 R6 HL3 compliant and an ideal candidate for train interior applications (category R6). It also meets requirements of DIN5510-2, NFPA-130 and PN-K-02511 standards. Available in opaque colors.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesHigh liquidity,Halogen free,Flame Characteristics,Copolymer
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.33g/cm³ASTM D792
Density1.33g/cm³ISO 1183
Melt Flow Rate
300℃,1.20kg12g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg10.0cm³/10minISO 1133
Shrinkage rate
TD0.50 to 0.70%Internal Method
MD0.50 to 0.70%Internal Method

MECHANICALNominal valueUnitTest method
Tensile modulus2600MPaASTM D638
Tensile modulus2600MPaISO 527-1-2
tensile strength
fracture70.0MPaASTM D638
fracture70.0MPaISO 527-2/50
yield77.0MPaASTM D638
yield77.0MPaISO 527-2/50
Tensile strain
fracture80%ISO 527-2/50
fracture80%ASTM D638
yield6.0%ASTM D638
yield6.0%ISO 527-2/50
Bending modulus2700MPaISO 178
50 mm span2500MPaASTM D790
bending strength110MPaISO 178
bending strength
Yield, 50 mm span115MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength ISO 179/1eA
-30℃10kJ/m²ISO 179/1eA
-30℃5.0kJ/m²ISO 179/1eA
23℃14kJ/m²ISO 179/1eA
23℃13kJ/m²ISO 179/1eA
Charpy Unnotch Impact strength ISO 179/1eU
-30℃No Break ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ASTM D256
-30℃90J/mASTM D256
23℃130J/mASTM D256
Impact strength of cantilever beam notch ISO 180/1A
-30℃10kJ/m²ISO 180-1A
-30℃6.0kJ/m²ISO 180-1A
23℃12kJ/m²ISO 180-1A
23℃13kJ/m²ISO 180-1A
Notched impact strength of cantilever beam ISO 180/1U
-30℃No Break ISO 180/1U
-30℃No Break ISO 180/1U
23℃No Break ISO 180/1U
23℃No Break ISO 180/1U
Dart impact equipped with measuring instruments
23℃,Total Energy80.0JASTM D3763
Multi axial instrumented impact energy125JISO 6603-2

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 64 mm span95.0ISO 75-2/Af
1.8 MPa, unannealed, 3.2 mm93.0ASTM D648
0.45 MPa, unannealed, 64 mm span105ISO 75-2/Bf
0.45 MPa, unannealed, 3.2 mm104ASTM D648
Vicat Softening Temp114ASTM D1525 12
Vicat Softening Temp 
B50114ISO 306
B120115ISO 306/B120
Linear coefficient of thermal expansion
TD:-40~40℃6.0E-51/℃ISO 11359-2
TD:-40~40℃6.0E-51/℃ASTM E831
MD:-40~40℃6.0E-51/℃ISO 11359-2
MD:-40~40℃6.0E-51/℃ASTM E831

FLAME CHARACTERISTICSNominal valueUnitTest method
Fire Safety Hazard Level(Requirement set R6)HL3 EN 45545-2
Heat dissipation, MAHRE -50 kW/m ²
3.00 mm< 60.0kW/m²ISO 5660-1
Smoke density ISO 5659-2
DS-4,50 kW/m²:3.00 mm< 150 ISO 5659-2
VOF4,50 kW/m²:3.00 mm< 300 ISO 5659-2
Smoke Toxicity – CITG(8 min),50 kW/m²(3.00 mm)0.100 ISO 5659-2

Process Conditions
injectionNominal valueUnitTest method
Drying temperature95 to 102°C
Drying time6.0 to 8.0hr
Recommended injection volume40 to 60%
Barrel rear temperature230 to 260°C
Barrel middle temperature240 to 280°C
Barrel front temperature250 to 290°C
Nozzle temperature245 to 285°C
Processing (melt) temperature250 to 290°C
Mold temperature50 to 80°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Vent depth0.025 to 0.076mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. 0.20 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*4 sp=62mm
8. 80*10*3 sp=62mm
9. 80*10*4 mm
10. 80*10*3 mm
11. Rate A (50°C/h), Loading 2 (50 N)
12. 50 kW/m²
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