LEXAN™ Homopolymer FL905

About
Foamable LEXAN that provides high impact, 3 mm V0, 6 mm 5VA performance.

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesHigh impact resistance,Foaming performance
AvailabilitysNorth America,Latin America
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.20g/cm³ASTM D792
Melt Flow Rate
300℃,1.20kg3.2g/10minASTM D1238
Melt Volume Rate
300℃,1.2 kg3.00cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.60%
TD:3.2 mm0.50%

MECHANICALNominal valueUnitTest method
Tensile modulus
2810MPaASTM D638
2790MPaISO 527-1-2
Tensile strength
yield58.0MPaASTM D638
yield57.0MPaISO 527-2/50
fracture47.0MPaASTM D638
fracture44.0MPaISO 527-2/50
Tensile strain
yield5.7%ASTM D638
yield5.9%ISO 527-2/50
fracture30%ASTM D638
fracture25%ISO 527-2/50
Bending modulus
50 mm span2670MPaASTM D790
2680MPaISO 178
Bending stress
91.0MPaISO 178
Yield, 50.0 mm span98.0MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃16kJ/m²
23℃31kJ/m²
Charpy Unnotch Impact strength
-30℃310kJ/m²
23℃340kJ/m²
Impact strength of cantilever beam notch
-30℃140J/mASTM D256
23℃520J/mASTM D256
-30℃12kJ/m²ISO 180-1A
23℃27kJ/m²ISO 180-1A
Notched impact strength of cantilever beam
-30℃170kJ/m²
23℃170kJ/m²
Dart impact equipped with measuring instruments
-30°C,Total Energy46.0J
23°C,Total Energy53.0J

THERMALNominal valueUnitTest method
Hot deformation temperature
0.45 MPa, unannealed, 3.2 mm146ASTM D648
0.45 MPa, unannealed, 4.0 mm, 64 mm span145ISO 75-2/Bf
1.8 MPa, unannealed, 3.2 mm140ASTM D648
1.8 MPa, unannealed, 4.0 mm, 64 mm span134ISO 75-2/Af
Vicat Softening Temp
148ASTM D1525 10
147ISO 306
149ISO 306/B120
Linear coefficient of thermal expansion
Flow: -40~95 ℃5.4E-51/℃ASTM E831
MD:23~80℃5.2E-51/℃ISO 11359-2
TD:-40~95℃8.0E-51/℃ASTM E831
TD:23~80℃7.6E-51/℃ISO 11359-2

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
3.00 mmV-0 
6.00 mm5VA 
Flame Class Minimum Density – Foam900kg/m³

Process Conditions
InjectionNominal valueUnitTest method
drying temperature120°C
Drying time3.0 to 4.0hr
Recommended maximum moisture content0.020%
Suggested injection volume40 to 60%
Temperature at the rear of the barrel270 to 295°C
Temperature in the middle of the barrel280 to 305°C
Front temperature of material barrel295 to 315°C
Nozzle temperature290 to 310°C
Processing (melt) temperature295 to 315°C
Mold temperature70 to 95°C
Back pressure0.300 to 0.700MPa
Screw speed40 to 70rpm
Exhaust hole depth0.025 to 0.076mm

Notes
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