LEXAN™ HPS1S resin

About
高流动性聚碳酸酯,用于医疗器械和药物的应用,具有生物相容(ISO10993或USPClass VI). 用于蒸汽、电子束和伽玛灭菌,与HPS1R相比,有更高的脱模剂

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesBiocompatible
AvailabilitysNorth America

Technical Data
MECHANICALNominal valueUnitTest method
Rockwell hardness
M-level70ASTM D785
R-level118ASTM D785
Taber wear and tear
CS-17,1kg10mg/1000cyASTM D1044
tensile strength
Yield, 50 mm/min63MPaISO 527
Fracture, 50 mm/min50MPaISO 527
Tensile strain
Yield, 50 mm/min6%ISO 527
Fracture, 50 mm/min70%ISO 527
Tensile modulus
1 mm/min2350MPaISO 527
bending strength
Yield, 2 mm/min90MPaISO 178
Bending modulus
2 mm/mim2300MPaISO 178
Ball hardness
H358/3095MPaISO 2039-1

IMPACTNominal valueUnitTest method
Impact strength of cantilever beam notch
-30℃120J/mASTM D256
Natural color650J/mASTM D256
Coloring10J/mASTM D256
Tensile impact
S-shaped39N.mASTM D 1822
Drop hammer impact
D 3029,23℃173N.mASTM D3029
Total energy of instrument impact
23℃66N.mASTM D 3763
Notched impact strength of cantilever beam
23℃3260J/mASTM D 4812
23℃,80*10*3NBkJ/m²ISO 180/1U
-30℃,80*10*3NBkJ/m²ISO 180/1U
Impact strength of cantilever beam notch
23℃,80*10*312kJ/m²ISO 180-1A
-30℃,80*10*310kJ/m²ISO 180-1A
Charpy Notched Impact Strength
80*10*3
80*10*3
23℃12kJ/m²ISO 179/1eA
-30℃10kJ/m²ISO 179/1eA
23℃NBkJ/m²ISO 179/1eU
-30℃NBkJ/m²ISO 179/1eU
Instrument impact energy peak
23℃62N.mASTM D 376

THERMALNominal valueUnitTest method
Vicat Softening Temp139ASTM D1525
Hot deformation temperature
0.45 MPa, 100 mm span133ISO 75/Be
1.8 MPa, 100 mm span121ISO 75/Ae
Unannealed, 6.4 mm
0.45 MPa137ASTM D 648
1.8MPa126ASTM D 648
Linear expansion coefficient,
-40 ℃ to 95 ℃, flowing6.84E-051/℃ASTM E 831
-40 ℃ to 40 ℃, horizontal7.E-051/℃ASTM E 831
specific heat1.25J/g-℃ASTM C 351
Thermal conductivity coefficient
0.19W/m/℃ASTM C177
0.2W/m/℃ISO 8302
Linear coefficient of thermal expansion
23 ℃ to 80 ℃, flowing7.E-051/℃ISO 11359-2
TD:-40~40℃7.E-051/℃ISO 11359-2
Vicat Softening Temp
B50139ISO 306
B120140ISO 306
Ball pressure test
125℃±2℃PASSESIEC 60695-10-2

PHYSICALNominal valueUnitTest method
Density1.2ASTM D792
Specific volume0.83cm³/gASTM D 792
Water absorption rate
Saturation, 23 ℃0.35%ISO 62
23℃,50% RH0.15%ISO 62
Equilibrium, 23 ℃0.35%ASTM D570
Equilibrium, 100 ℃0.58%ASTM D570
Shrinkage rate
MD:3.2 mm0.5 – 0.7%Internal Method
Melt Flow Rate
300℃,1.20kg25g/10minASTM D1238
Density1.2ISO 1183
Melt Volume Rate
300℃,2.16 kg23cm³/10minISO 1133

optical performanceNominal valueUnitTest method
Transmittance
2.54 mm88%ASTM D1003
Haze
2.54 mm1%ASTM D1003
Refractive index1.586ASTM D542

Electrical performanceNominal valueUnitTest method
Volume resistivity>1.E+17ohms·cmASTM D257
Relative permittivity
50-60 Hz3.17ASTM D150
1 MHz2.96ASTM D150
Dissipation factor
50-60 Hz0.0009ASTM D150
1 MHz0.01ASTM D150
Dielectric strength
3.2 mm in air14.9kV/mmASTM D149
3.2 mm in oil17kV/mmIEC 60243-1
Relative permittivity
50-60 Hz2.7IEC 60250
1 MHz2.7IEC 60250
Dissipation factor
50-60 Hz0.001IEC 60250
1 MHz0.1IEC 60250
Volume resistivity>1.E+15ohms·cmIEC 60093
Surface resistivity
ROA>1.E+15ohmsIEC 60093

FLAME CHARACTERISTICSNominal valueUnitTest method
Extreme oxygen index
LOI25%ISO 4589

Process Conditions
injection moldingNominal valueUnitTest method
Drying temperature120
Drying time3 – 4hrs
Drying time (cumulative)48hrs
Maximum water content0.02%
Melt temperature270 – 295°C
Nozzle temperature265 – 290°C
Front Section Zone 3 Temperature270 – 295°C
Temperature in Zone 2 of the middle section260 – 280°C
Temperature in Zone 1 of the rear section250 – 270°C
Mold temperature70 – 95°C
Back pressure0.3 – 0.7MPa
Screw speed40 – 70rpm
Shoot to cylinder size40 – 60%
Depth of exhaust groove0.025 – 0.076mm

Notes
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