LEXAN™ ML6411 resin

About
LEXAN ML6411 polycarbonate (PC) siloxane resin, is a high flow opaque injection molding (IM) grade with very low temperature ductility characteristics. This grade offers UL94 V0 @ 1.5mm and 5VA @ 3.0mm flame retardancy based on non-chlorine, non-bromine FR systems. LEXAN ML6411 resin offers excellent processing characteristics with opportunity for shorter IM cycle times compared to standard PC. This product is available in a wide range of opaque colors and is an excellent candidate for a wide range of electrical applications.&&

Product Description
SupplierSABIC
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesExcellent Processability,High liquidity,Ductility,Quick molding cycle,Halogen free,Flame Characteristics,V-0,5VA,5VB
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.19g/cm³ASTM D792
Density1.20g/cm³ISO 1183
Melt Flow Rate
260℃,2.16kg7.0g/10minASTM D1238
300℃,1.2kg15g/10minASTM D1238
Melt Volume Rate
260℃,5 kg18.0cm³/10minISO 1133
Shrinkage rate
MD:3.2 mm0.40 to 0.80%Internal Method
Water absorption rate
Saturation, 23 ℃0.30%ISO 62
Equilibrium, 23 ℃, 50% RH0.10%ISO 62

MECHANICALNominal valueUnitTest method
Tensile modulus2500MPaASTM D638
Tensile modulus2350MPaISO 527-1-2
tensile strength
fracture58.0MPaISO 527-2/50
fracture54.0MPaASTM D638
yield62.0MPaASTM D638
yield62.0MPaISO 527-2/50
Tensile strain
fracture100%ASTM D638
fracture100%ISO 527-2/50
yield5.0%ISO 527-2/50
yield5.0%ASTM D638
Bending modulus2350MPaISO 178
50 mm span2600MPaASTM D790
bending strength90.0MPaISO 178
bending strength
Yield, 50 mm span95.0MPaASTM D790

IMPACTNominal valueUnitTest method
Impact strength of cantilever beam notch ASTM D256
-30℃150J/mASTM D256
23℃900J/mASTM D256
Impact strength of cantilever beam notch ISO 180/1A
-30℃15kJ/m²ISO 180-1A
23℃60kJ/m²ISO 180-1A
Dart impact equipped with measuring instruments
23℃,Total Energy72.0JASTM D3763

THERMALNominal valueUnitTest method
Hot deformation temperature ASTM D648
1.8 MPa, unannealed, 100 mm span115ISO 75-2/Ae
0.45 MPa, unannealed, 6.4 mm128ASTM D648
0.45 MPa, unannealed, 100 mm span125ISO 75-2/Be
1.8 MPa, unannealed, 3.2 mm114ASTM D648
1.8 MPa, unannealed, 6.4 mm119ASTM D648
Vicat Softening Temp134ASTM D1525 9
Vicat Softening Temp 
B50134ISO 306
B120135ISO 306/B120
Ball pressure test
125℃Pass IEC 60695-10-2
Linear coefficient of thermal expansion
TD:-40~40℃5.9E-51/℃ASTM E831
TD:-40~40℃7.0E-51/℃ISO 11359-2
MD:-40~40℃7.7E-51/℃ASTM E831
MD:-40~40℃7.0E-51/℃ISO 11359-2
Relative temperature index
Electrical performance100UL 746
Strength mechanical performance100UL 746
Impact mechanical performance100UL 746

Electrical performanceNominal valueUnitTest method
Volume resistivity> 1.0E+15ohms·cmIEC 60093
Dielectric strength
3.2 mm in oil27kV/mmASTM D149
Compared to the leakage tracing indexPLC 2 UL 746
Compared to the leakage tracing index250VIEC 60112
High Arc Burning Index (HAI)PLC 1 UL 746
Hot wire ignition
HWIPLC 3 UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level UL 94
1.50 mmV-0 UL 94
2.00 mm5VB UL 94
3.00 mm5VA UL 94
3.00 mm5VA UL 94
Glowing wire flammability index
1.0 mm960IEC 60695-2-12
Igniting temperature of the hot wire IEC 60695-2-13
1 mm800IEC 60695-2-13
2 mm800IEC 60695-2-13
3 mm800IEC 60695-2-13

Process Conditions
InjectionNominal valueUnitTest method
drying temperature90 to 100°C
Drying time2.0 to 4.0hr
Recommended maximum moisture content0.020%
Hopper temperature60 to 80°C
Temperature at the rear of the barrel230 to 260°C
Temperature in the middle of the barrel250 to 290°C
Front temperature of material barrel260 to 300°C
Nozzle temperature250 to 290°C
Processing (melt) temperature270 to 300°C
Mold temperature60 to 90°C

Notes
1. Typical properties: these are not to be construed as specifications.
2. 2.0 in/min
3. Type I, 2.0 in/min
4. 0.051 in/min
5. 0.079 in/min
6. at Yield
7. 80*10*3 mm
8. 120*10*4 mm
9. Rate A (50°C/h), Loading 2 (50 N)
10. Surface
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