Makrolon® Rx2635

About
MVR (300 °C/1.2 kg) 12 cm³/10 min; medical devices; suitable for sterilization with high-energy radiation; biocompatible according to many ISO 10993-1 test requirements; medium viscosity; easy release; injection molding – melt temperature 280 – 320 °C; available in color code 451118 only; transparent parts for medical devices&&

Product Description
SupplierCovestro
GenericPolycarbonate
Material StatusCommercial: Active
FeaturesGood stripping performance,Radiation disinfection,Biocompatible
AvailabilitysAfrica & Middle East ,North America,Latin America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.20g/cm³ISO 1183
Apparent density0.66g/cm³ISO 60
Melt Flow Rate
300℃,1.20kg13g/10minISO 1133
Melt Volume Rate
300℃,1.2 kg12.0cm³/10minISO 1133
Shrinkage rate ISO 2577
TD0.60 to 0.80%ISO 2577
MD0.60 to 0.80%ISO 2577
Water absorption rate
Saturation, 23 ℃0.30%ISO 62
Equilibrium, 23 ℃, 50% RH0.12%ISO 62

MECHANICALNominal valueUnitTest method
Tensile modulus
23℃2400MPaISO 527-1-2
tensile strength
Fracture, 23 ℃75.0MPaISO 527-2/50
Yield, 23 ℃67.0MPaISO 527-2/50
Tensile strain
Fracture, 23 ℃130%ISO 527-2/50
Yield, 23 ℃6.1%ISO 527-2/50
Nominal tensile fracture strain
23℃> 50%ISO 527-2/50

IMPACTNominal valueUnitTest method
Charpy Unnotch Impact strength ISO 179/1eU
-60℃No Break ISO 179/1eU
-30℃No Break ISO 179/1eU
23℃No Break ISO 179/1eU
Impact strength of cantilever beam notch ISO 7391
-30 ℃, completely fractured12kJ/m²ISO 7391
23 ℃, localized fracture65kJ/m²ISO 7391
Multi axial instrumented impact energy
23℃60.0JISO 6603-2
Multi axial instrumented peak impact force
23℃5300NISO 6603-2

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed121ISO 75-2/A
0.45 MPa, unannealed133ISO 75-2/B
Vicat Softening Temp
B50143ISO 306
Linear coefficient of thermal expansion
TD:23~55℃6.5E-51/℃ISO 11359-2
MD:23~55℃6.5E-51/℃ISO 11359-2

Electrical performanceNominal valueUnitTest method
Surface resistivity1.0E+16ohmsIEC 60093
Volume resistivity
23℃1.0E+16ohms·cmIEC 60093

FLAME CHARACTERISTICSNominal valueUnitTest method
Flash Ignition Temperature480ASTM D1929
Autoignition temperature550ASTM D1929

Supplementary informationNominal valueUnitTest method
ISO ShortnameISO 7391-PC,MR,(,,)-18-9 

Process Conditions
InjectionNominal valueUnitTest method
Melt Temperature280 – 320
Standard melt temperature300
Temperature of the feeding section of the material pipe250 – 270
Temperature of the middle section of the material pipe270 – 290
Temperature of the front section of the material pipe285 – 305
Nozzle temperature270 – 305
Mold temperature70 – 110
Maintaining pressure (actual maximum injection pressure)50 – 75%
Melt back pressure100 – 200bar
Screw speed0.05 – 0.2m/s
Injection volume30 – 70%
Drying temperature under dry air120
Drying time in dry air4h
Maximum moisture content≤0. 02%
Depth of exhaust groove0. 025 – 0. 075mm

Notes
1. Typical properties: these are not to be construed as specifications.
2. Pellets
3. Based on ISO 180-A, 3 mm
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