Pexidan® SX559:CM540U

About
Low-smoke, low-toxicity, halogen-free, flame-retardant, silane crosslinkable compound for low voltage insulation and sheathing of all types of cable This is a low smoke, low fume, fire retardant silane crosslinkable compound which can be processed as a thermoplastic at high output rates and cured post processing by exposure to moisture. The graft component SX559 is mixed with a crosslinking catalyst masterbatch CM540U generally in the ratio 97:3 to 95:5 The compound combines good mechanical, electrical and fire retardant properties to meet demanding insulation specifications including BS 7211. The compound can also be used for sheathing of cables requiring high fire retardance.&&

Product Description
GenericXLPE
Material StatusCommercial: Active
FeaturesLow smoke,Crosslinked,Halogen free,Flame Characteristics,Low toxicity,Low odor
AvailabilitysAfrica & Middle East ,North America,Latin America,Asia Pacific,Europe
Process MethodsExtrusion

Technical Data
PHYSICALNominal valueUnitTest method
Density1.49g/cm³ISO 1183
Melt Flow Rate
190℃,2.16kg2.5g/10minInternal Method

MECHANICALNominal valueUnitTest method
tensile strength14.0MPaIEC 60811-501
Tensile strain
fracture170%IEC 60811-501

Aging performanceNominal valueUnitTest method
The rate of change in tensile strength
135℃,168 hr20%IEC 60811-1-2
Changes in tensile stress during fracture
135℃,168 hr-15%IEC 60811-1-2

THERMALNominal valueUnitTest method
deformation
100℃40%IEC 60811-3-1
Low temperature bending
-30℃pass IEC 60811-1-4
thermosetting
Elongation under load: 20 N/cm ², 200 ℃30%
Maximum permanent elongation after cooling0.0%
> 300ISO 4589-3

Electrical performanceNominal valueUnitTest method
Insulation resistance constant – Ki
20℃1.3E+12ohms·cm
90℃5.0E+8ohms·cm
13.0µS/cmIEC 60754-2
< 3.5%ASTM D2843

FLAME CHARACTERISTICSNominal valueUnitTest method
Extreme oxygen index36%ISO 4589-2

Supplementary informationNominal valueUnitTest method
Corrosive gases4.60pHIEC 60754-2
Halogen Acid Gas Evolution< 0.50%IEC 60754-1

Process Conditions
Squeeze descriptionNominal valueUnitTest method
ExtrusionNominal valueUnitTest method
Barrel 1 zone temperature130°C
Barrel 2 zone temperature150°C
Barrel 3 zone temperature170°C
Barrel 4 zone temperature180°C
Head temperature190°C
Nozzle temperature190°C
Screw length to diameter ratio15.0:1.0 to 24.0:1.0 

Notes
1. Typical properties: these are not to be construed as specifications.
2. Cure assessment by hot set test (forced cured at 80°C in water)
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