Pyramid™ KD4219

About
Pyramid® KD4219 is a highly wear resistant, semi-crystalline thermoplastic compound that offers an outstanding combination of strength, toughness, chemical resistance and superior dimensional stability. Comprised of Polyetherketoneketone (PEKK) base resin reinforced with carbon fibers and proprietary lubricants, Pyramid® KD4219 is an ideal choice for sliding and rotational wear components used in environments with temperatures of up to 500°F. Benefits offered by Pyramid® KD4219: Outstanding Wear Resistance Limiting PV of 32,000 500°F Heat Deflection Temperature Rating @ 264 psi Extremely High Strength and Stiffness Excellent Dimensional Stability Very Good Resistance to Chemicals and Steam Low Moisture Absorption Flammability Rated UL V-0 Easy to Machine into complex configurations Pyramid® KD4219 is offered by Polymics in both resin pellets for injection molding or extrusion and near net shapes for machining. Resin pellets are packaged in boxes or gaylords. To meet the wide ranging needs of machinists and fabricators, Pyramid® KD4219 stock shapes are offered by Polymics in a wide array of both compression molded and injection molded shapes and sizes. Polymics’ offerings include plates in sizes from 10″x10″ to 12″x18″ and thicknesses from 1/4″ all the way to 2″, rods in diameters from ¼” to 5″ in lengths up to 18″ long and tubular bars and discs with outer diameters up to 15″. Injection molded shapes are available from existing tools in a wide variety of shapes and sizes.&&

Product Description
GenericPEKK
Material StatusCommercial: Active
FeaturesGood Rigidity,Good flexibility,Good Dimensional Stability,Machinable,Flame Characteristics,Hypocrystalline,Good wear resistance,Solvent resistance,Low moisture absorption
AvailabilitysNorth America
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.46g/cm³ASTM D792
Water absorption rate
24hr0.040%ASTM D570

IMPACTNominal valueUnitTest method
Impact strength of cantilever beam notch
3.2mm53J/mASTM D256
Notched impact strength of cantilever beam
3.2 mm640J/mASTM D256

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed260ASTM D648
Glass transition temperature160DSC
Melting temperature360DSC
Linear coefficient of thermal expansion
MD:-40~149℃4.5E-51/℃TMA
Thermal conductivity coefficient0.25W/m/KASTM C177

Electrical performanceNominal valueUnitTest method
Surface resistivity< 1.0E+8ohmsASTM D257

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level
3.20 mmV-0 UL 94

Supplementary informationNominal valueUnitTest method
Pressure limiting speed142000J/m

MECHANICALNominal valueUnitTest method
Shore hardness
Shaw’s D84 ASTM D2240
Rockwell hardness
M-level90 ASTM D785
Tensile modulus12400MPaASTM D638
tensile strength
fracture172MPaASTM D638
Tensile strain
fracture2.0%ASTM D638
Bending modulus12400MPaASTM D790
bending strength
yield248MPaASTM D790
compressive strength221MPaASTM D695
shear strength138MPaASTM D732
friction coefficient
Steel – Dynamic0.17 
Steel – Static0.11 

Notes
1. Typical properties: these are not to be construed as specifications.
2. 4:1 safety factorp
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