Ultradur® S 4090 G4

About
Ultradur S 4090 G4 is a 20% glass reinforced PBT+ASA blend. It produces moldings with good surface finish, is resistant to chemicals and stress cracking, and has low shrinkage and warpage. Applications Applications include highly stressed equipment housings in the automotive, electrical and household sectors.&&

Product Description
SupplierBASF
GenericPBT+ASA
Material StatusCommercial: Active
FeaturesLow warping,Good surface appearance,Low contractility,Solvent resistance,High ESCR,HB
AvailabilitysNorth America,Asia Pacific,Europe
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.39g/cm³ASTM D792
Density1.39g/cm³ISO 1183
Melt Volume Rate
275℃,2.16 kg20.0cm³/10minISO 1133
Shrinkage rate ISO 294-4
MD:3.2 mm0.30%
TD0.74%ISO 294-4
MD0.43%ISO 294-4
Water absorption rate
Saturation, 23 ℃0.40%ISO 62
saturated0.40%ASTM D570
Equilibrium, 23 ℃, 50% RH0.20%ISO 62
Balance, 50% RH0.20%ASTM D570
Viscosity value
Reduced viscosity105.0ml/gISO 1628

MECHANICALNominal valueUnitTest method
Tensile modulus
23℃6900MPaISO 527-2
tensile strength ISO 527-2
Fracture, 23 ℃100MPaASTM D638
Fracture, -40 ℃160MPaISO 527-2
Fracture, 23 ℃100MPaISO 527-2
Fracture, 80 ℃68.0MPaISO 527-2
Fracture, 120 ℃42.0MPaISO 527-2
Fracture, 150 ℃32.2MPaISO 527-2
Tensile strain ISO 527-2
Fracture, 23 ℃2.5%ASTM D638
Fracture, -40 ℃2.7%ISO 527-2
Fracture, 23 ℃2.5%ISO 527-2
Fracture, 80 ℃4.2%ISO 527-2
Fracture, 120 ℃7.4%ISO 527-2
Fracture, 150 ℃6.7%ISO 527-2
Tensile Creep Modulus(1 hr)5300MPaISO 899-1
Tensile creep modulus
1000 hr4700MPaISO 899-1
Bending modulus
23℃6400MPaISO 178
23℃6100MPaASTM D790
bending strength
23℃159MPaASTM D790

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
23℃7.0kJ/m²ISO 179
Charpy Unnotch Impact strength ISO 179
-30℃43kJ/m²ISO 179
23℃55kJ/m²ISO 179
Impact strength of cantilever beam notch ASTM D256
23℃7.0kJ/m²ISO 180
-40℃68J/mASTM D256
23℃80J/mASTM D256

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed194ASTM D648
1.8 MPa, unannealed160ISO 75-2/A
0.45 MPa, unannealed205ISO 75-2/B
0.45 MPa, unannealed216ASTM D648
Melting peak temperature223ASTM D3418
Melting temperature
DSC223ISO 3146
Linear coefficient of thermal expansion
MD4.0E-51/℃
0.71 mm130UL 746
1.5 mm130UL 746
3.0 mm130UL 746
Relative temperature index
Electrical performance UL 746
Strength mechanical performance UL 746
Impact mechanical performance UL 746
0.71 mm90.0UL 746
1.5 mm90.0UL 746
3.0 mm90.0UL 746
0.71 mm130UL 746
1.5 mm130UL 746
3.0 mm130UL 746

Electrical performanceNominal valueUnitTest method
Surface resistivity1.0E+14ohmsASTM D257
Surface resistivity1.0E+14ohmsIEC 60093
Volume resistivity> 1.0E+13ohms·cmIEC 60093
1.50 mm> 1.0E+13ohms·cmASTM D257
Dielectric constant IEC 60250
100 Hz3.70 IEC 60250
1 MHz3.60 IEC 60250
Dissipation factor IEC 60250
100 Hz3.0E-3 IEC 60250
1 MHz0.019 IEC 60250
Compared to the leakage tracing index450VIEC 60112

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant level UL 94
0.71 mmHB UL 94
1.50 mmHB UL 94
3.00 mmHB UL 94

Process Conditions
injectionNominal valueUnitTest method
Drying temperature100 to 120°C
Drying time4.0hr
Recommended maximum moisture content0.040%
Processing (melt) temperature250 to 270°C
Mold temperature60 to 100°C
Injection pressure3.50 to 12.5MPa
Injection speedFast 
Back pressure< 1.00MPa

Notes
1. Typical properties: these are not to be construed as specifications.
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