VALOX™ DR48 – CS1049 resin

About
VALOX DR48 is a 15 % glass reinforced, flame retardant injection moulding PBT resin. Applications: lamp sockets, connectors, switches, electrical housings and bases, bobbins, trimmers and electromotor housings.&&

Product Description
SupplierSABIC
Genericpolybutylene terephthalate
Material StatusCommercial: Active
FeaturesFlame Characteristics,V-0,5VA
AvailabilitysEurope
Process MethodsInjection Molding

Technical Data
PHYSICALNominal valueUnitTest method
Density1.50g/cm³ISO 1183
Melt Volume RateISO 1133
250℃,2.16 kg8.00cm³/10min
250℃,5 kg24.0cm³/10min
Shrinkage rateInternal Method
MD0.50 to 0.80%
TD0.60 to 0.90%
Water absorption rateISO 62
Saturation, 23 ℃0.17%
Equilibrium, 23 ℃, 50% RH0.070%

IMPACTNominal valueUnitTest method
Charpy Notched Impact Strength
-30℃4.0kJ/m²ISO 179/1eA
-30℃5.0kJ/m²ISO 179/2C
23℃5.0kJ/m²ISO 179/1eA, ISO 179/2C
Impact strength of cantilever beam notchISO 180/1A
-30℃5.0kJ/m²
0℃5.0kJ/m²
23℃5.0kJ/m²
Notched impact strength of cantilever beamISO 180/1U
-30℃27kJ/m²
23℃30kJ/m²

THERMALNominal valueUnitTest method
Hot deformation temperature
1.8 MPa, unannealed, 64 mm span170ISO 75-2/Af
Vicat Softening Temp
B120200ISO 306/B120
Ball pressure test
125℃PassIEC 60695-10-2
Linear coefficient of thermal expansionISO 11359-2
MD:-40~40℃2.8E-51/℃
MD:23~80℃3.5E-51/℃
MD:23~150℃2.6E-51/℃
TD:-40~40℃7.0E-51/℃
TD:23~80℃9.5E-51/℃
TD:23~150℃1.5E-41/℃
Thermal conductivity coefficient0.19W/m/KISO 8302
Relative temperature index140UL 746
Electrical performance120UL 746
Impact mechanical performance120UL 746

Electrical performanceNominal valueUnitTest method
Surface resistivity> 1.0E+15ohmsIEC 60093
Volume resistivity1.0E+15ohms·cmASTM D257,IEC 60093
Dielectric strength
0.8 mm in oil29kV/mmASTM D149
1.6 mm in oil23kV/mmASTM D149
3.2 mm in oil16kV/mmASTM D149
0.8 mm in oil29kV/mmIEC 60243-1
1 mm19kV/mmIEC 60243-1
1.6 mm in oil23kV/mmIEC 60243-1
3.2 mm in oil16kV/mmIEC 60243-1
Dielectric constant
1 MHz3.10ASTM D150,IEC 60250
50 Hz3.20IEC 60250
60 Hz3.20IEC 60250
Dissipation factor
1 MHz0.012ASTM D150,IEC 60250
50 Hz1.0E-3IEC 60250
60 Hz1.0E-3IEC 60250
Arc resistancePLC 6ASTM D495
Compared to the leakage tracing indexPLC 3UL 746
Compared to the leakage tracing indexIEC 60112
CTI175V
Solution B150V
High Arc Burning Index (HAI)PLC 0UL 746
High voltage arc marking rate
HVTRPLC 4UL 746
Hot wire ignition
HWIPLC 3UL 746

FLAME CHARACTERISTICSNominal valueUnitTest method
Flame retardant levelUL 94
0.89 mmV-0
3.00 mm5VA
Glowing wire flammability index
1.0 mm960IEC 60695-2-12
Extreme oxygen index31%ISO 4589-2

Supplementary informationNominal valueUnitTest method
Filler15%ASTM D229

MECHANICALNominal valueUnitTest method
Rockwell hardness
R-level120ISO 2039-2
Tensile modulus6300MPaISO 527-1-2
tensile strengthISO 527-2/5
yield102MPa
fracture102MPa
Tensile strainISO 527-2/5
yield3.0%
fracture3.0%
Bending modulus5200MPaISO 178
bending strength150MPaISO 178
Taber abraser
1000 cycles, 1000 g, CS-17 wheels16.0mgInternal Method

Process Conditions
injectionNominal valueUnitTest method
Drying temperature110 to 120°C
Drying time2.0 to 4.0hr
Recommended maximum moisture content0.020%
Hopper temperature40.0 to 60.0°C
Barrel rear temperature230 to 245°C
Barrel middle temperature240 to 255°C
Barrel front temperature245 to 265°C
Nozzle temperature240 to 260°C
Processing (melt) temperature250 to 270°C
Mold temperature40.0 to 100°C

Notes
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